Assembly Aids

 
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360° Flip-Over PCB Assembly System
  
These rugged, self-contained assembly fixtures combine a heavy duty, tilt-proof base, adjustable 3-rail PCB frame and a dual snap-lock foam padded cover and are available in two sizes with 19" x 9" or 24" x 16" capacity.  Both models offer full 360° rotation for "start to finish" assembly and processing of PC boards (component insertion through manual soldering).  Three moveable PCB holding rails adjust easily and offer the capacity to assemble both multiple small and single large boards.  Parts are inserted, immobilized, and rotated 180° for clinching and/or soldering, then returned to their original position for removal of the finished PCB.  Frame locks at 15°, 30°, or 45° front and back.  A foam pad prevents component fallout.  Choose from standard, conductive, or silicon-treated, solder-safe foam padded covers.

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MK Series Tools Provide Pneumatic Cut, Layover or Swage
  
The Manix MK Series pneumatic hand tools cover a number of options: cut and layover, cut and swage, or cut only.  All are designed for post component assembly prior to soldering.  These tools are lightweight and offer ergonomic design preventing operator fatigue.  Unlike side cutters, the off-cuts from these tools drop to the PCB, eliminating flying lead waste.  The MK-3 tools feature exclusive trigger activated, scissor-type blades, manufactured of 60C Rockwell hardened tool steel, and won't scrape leads or mark circuit boards.  MK-3 tools provide cut and layover (or cut only) of component leads in a single stroke; the tapered head giving access to even the most densely populated underboard areas.  MK-6 tools feature exclusive trigger activated, V-type blades, swage the lead to typically twice the wire diameter (ensuring component retention) or cut leads flush to the PCB after soldering. All tools are ergonomically designed, thus eliminating operator fatigue, and also helping to prevent Carpal Tunnel Syndrome.

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Through-hole Insertion Assembly Machine 

Provides Component Retention

 

Repeatable Results Eliminates Rework

 

Mechanical Retention Strengthens Solder Joints

 

Choose Cut and Bend or Cut Only

 

Pneumatic Foot Pedal Activation Reduces 

Operator Fatigue

 

Optional Conveyorized Systems Available

 

Eliminates Component Floating During Wave 

Soldering

 

PCB Assembly, Cut and Form and Form Only

  • Good Mechanical Component Retention

  • Repeatable Results

  • Reduced Rework

Manix's Multipoint Assembly Machines give consistent results board after board.

Using Multipoint machines not only gives reliable results but reduces the amount of rework.

Additionally, the assembled PCB can be transported from one area to another without the risk of components being dislodged. Form only or cut and form versions are available.

On completion of the component insertion, all boards are consistently assembled with good mechanical joints similar to those achieved from auto insertion.

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1650 Loretta Avenue  

Feasterville, PA 19053 

215-953-9797