Axial Forming  
  

 
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Cut and Form Axial Components with Mil-Spec Precision

Cut and form axial components with Mil-Spec precision, at speeds up to 25,000 pph, with Manix Manufacturing's CF Axial bench top lead former.  Tape or loose components can be easily processed by simply clipping on the adjustable tape or vibratory bulk feeders.  All pneumatic drives assure reliable performance and long life.  Tool steel dies are precision hardened for extended wear and are easily changed in minutes.   Multi-stage dies clamp leads prior to cutting and forming, eliminating component damage or stress.  Choose from a variety of fixed or dial adjustable forming dies to produce right-angle, snap-in, stand-off, snug-in or vertical forms. 

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CF-2000

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Fully Adjustable Axial Lead Former Provides Snap-In and Stand-Off Forms With the Same Set of Tooling

Form axial components to almost any configuration with Manix Manufacturing's new CF-2000 bench top lead forming system. Snap-ins, stand-offs, verticals, and 90° bends are all easily achieved at speeds of up to 11,000 pph.

The CF-2000 is easily adjusted to satisfy an almost limitless variety of axial forming applications. Lead spacing, lead diameter, leg length, body size, stand-off height, and dimple depth adjustments are each independent of the other, allowing uneven cut lengths, form centers, or vertical axial forms, if desired.

Lead diameters from 0.016" to 0.060" can be cut and formed to Mil-Spec standards. Since each lead is clamped before cutting and forming, damage or component stress is eliminated.

Components are fed into an adjustable conveyor where they are cut and formed in the various stages. The finished component exits the conveyor and is deposited in a specially designed component drawer. Scrap tape or excess lead material is separated from the finished components.

The standard tooling supplied with the CF-2000 accommodates all cut-only forms, horizontal 90° bends, snap-in and stand-off forms. To switch from snap-in to stand-off, operators need only to reverse two standard dimpling inserts. Vertical form or flush-mount lock-in tooling are the only tooling options you may ever need.

FOR MORE INFORMATION

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EASY TO USE SETUP SOFTWARE INCLUDED

WITH PURCHASE OF CF-2000......

 

SOFTWARE SCREEN SHOT

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      ADJ-1 Adjustable Die

Teflon Rollers for Mil-Spec Quality 

Fast Set Up 

DDJ-1 Adjustable Die

 

Adjustable Axial Lead Forming Dies

Assemblers that work with a highly diverse mix of axial components can improve their profitability by using the Adjustable Die Series in place of hand bending or single stroke lead forming.  ADJ Manually Adjustable Dies produce unusual lead forms on demand.  New patterns can be set up in less than minutes.  The DDJ Dial-Adjustable Die provides even faster set-ups.  Adjustable dies deliver high quality lead forming with the part-after-part repeatability of fixed tooling.  Both dies clamp the leads before cutting and forming, eliminating stress fractures or body/lead damage.   Highly-polished forming anvils, teflon rollers and oil-hardened cutters prevent scraped leads, such that formed parts meet MIL-STD2000 and WS-6536 Rev. E standards. Both dies easily attach to the CF Axial Series Lead Former in a matter of minutes.

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More than 35,000 Sold World Wide

Cut/Bend 90 Degree,

Cut-Only or Product Verticle Forms
  


Low Cost Axial Lead Former Cuts and Bends Axials at Speeds Up to 25,000 PPH

Form axial components with Manix Manufacturing's most affordable GG Series former.  This little workhorse has established a reputation for reliable, economical performance in literally tens of thousands of PCB assembly houses around the globe.  The GG Series can be easily adjusted and readjusted for different body sizes, form dimensions, and cut length.   Choose from five models depending on lead diameter and form.  An adjustment tool is delivered as standard equipment for transferring lead spacing and cut length from the actual PCB sample to the machine tooling.  The easily adjustable, easily replaceable cutting and bending wheels allow thin (0.011") or thicker (0.048") leaded components to be processed.  Options include reel holder, loose feeder, and component counter.
 

  ADDITIONAL INFORMATION

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1650 Loretta Avenue  

Feasterville, PA 19053 

215-953-9797